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Masonry Drilling Tips

by Ed 19. April 2012 07:38

When drilling holes there are a few tips and tricks that help provide better results and avoid those little problems that require further work to fix.

 

Before drilling into a tile stick masking tape over the tile and mark the tape where the hole is required. Should the drill slip this could save you from scratching the tile surface. You can always double up the tape to give a little more protection to the surface of the title.

 

When you need to drill a hole right through an external wall make sure that the drill bit you are using is sharp otherwise when the drill bit is about to puncture through to the other side of the wall you will get some form of breakout. Also when the performing this type of operation make sure the drill that you are using has a powerful enough motor, so that the drill bit is spinning fast enough.

 

Another tip when drilling an external wall is to drill from the inside to the outside with the drill at a slight angle pointing downwards, this will prevent any water from flowing into the wall. Also make sure you are using the correct sized drill bit so that you do not end up with a hole much larger than the item you need to pass through the wall. And don't forget to seal the hole with silicon sealant.

 

When installing wall plugs,  drill to a depth about 5mm longer than your wall plug requires, some drills have a handy depth gauge you can set. This is to allow any residue dust to be pushed back beyond the wall plug when it is inserted. Take care not to drill the hole far too deep as you could then lose the wall plug. If your drill does not have a depth gauge you can always use a piece of insulation tape wrapped around the drill bit to mark the depth.

 

It is quite easy to drill an hole at an angle when you need it to be completely straight, some models of drills have a inbuilt spirit level. An alternative is to attach a small spirit level to your drill.

 

You have any drilling tips please feel free to share them with us.

A How to Guide for Drilling

by Ed 5. March 2012 07:54

I spoke about drills and drill bits but what are the jobs that you might have to undertake around the home. Now lets try and put the drills and drill bits together to do a few projects and see how the right tool for the job works.

 

If you need to hang or fix something to a wall and the wall is dry lined, (this is a hollow plasterboard wall found in most modern houses) you would only need a small cordless or mains drill, no hammer action would be required. The drill bit would be a jobber type bit, you would drill your hole and fit a plasterboard expanding wall plug or if the intended load is heavy you would use a more specialist type plasterboard fixing such as a toggle fixing.

 

If you were doing the same job but fixing to a solid wall made of breeze blocks or normal building bricks, then you would need a drill, cordless or mains, with a hammer action. The drill bit required would be a masonry drill bit, set your drill to hammer action, drill your hole and fit a wall plug. These are supplied in different colours to suit the different sizes of screw. If you are fixing something light taking no weight then a yellow plug with a 5mm drill bit and a number 4 or 6 gauge screw would be fine. If you are hanging shelves designed to take medium weights or mirrors then you would need to use the most common wall plug, the red. Drill hole size 5.5 to 6.5mm and here you would use a 8 or 10 gauge screw. If you are putting up book shelves, very large mirrors or anything with a lot of weight then you would use the brown wall plugs, these need a hole drilled 7 – 8mm in size and you would then be using a 10,12 or 14 gauge screw.

 

If your wall were made of solid concrete then you again would need a masonry drill bit and a drill set to hammer action but you would also have to make sure the drill was powerful enough to spin the drill bit fast enough too drill into this dense material. You would likely need at least an 18v cordless drill or a mains drill of a minimum 700 watts rating. The fixings used would be the same as for bricks or blocks.

 

If you need to drill a much larger hole into or through the wall then this is where you would need a more powerful drill, if for instance you need to fit an extractor fan these are normally 100 or 150mm in diameter. This is where you would use a diamond core cutter and a core drill, you would use a dry cutter if going through brick and block or a wet cutter if the walls were concrete. You could mark out where you need the fan and then drill a series of holes around your markings, you would need a masonry drill bit long enough to go right through the inner and outer walls. The drill bit would need to be a minimum of something like  8mm and dependent how powerful the drill you were using was much larger. For this type of project you would need to be using an 18v or better still a 24v cordless drill or a mains drill with a minimum motor wattage of 700w and again the higher the better. Due to the amount of work and the type of holes being drilled here the more specialised SDS drill and drill bits could be used as the drill bit would not slip.

 

I hope that you find this a little helpful, if you have a project and need advice please ask the question and here at thesitebox.com we will always try to help.

Cordless or Electric Drills

by Ed 23. February 2012 03:45

Cordless drills or mains powered drills, which to choose? Both have their advantages and disadvantages; both have a role to play for today’s tradesmen or DIY enthusiasts.

 

Cordless drills are more versatile because they are battery powered which allows them to be used anywhere. Cordless drills can be used as screwdrivers, rotary drills and impact hammer drills. With high powered batteries available to some models the cordless drill can be every bit as powerful as its mains counterpart. From a safety point there are no leads trailing on the floor so there is no cable to trip over or cut through. The downside to a cordless drill is that the more powerful units can be quite heavy, also the battery will run down and if you are doing a lot of heavy drilling you will need spare charged batteries to hand and these can be very expensive. It can sometimes be as cheap to buy a new drill with a pair of batteries than to buy 2 batteries separately.

 Cordless or Mains powered drill

Electric drills might not be so versatile in their screw driving capabilities. You may need long extension leads if there is no convenient socket nearby. If you need to drill outside where there is no mains power you will need a generator. But once plugged in they wont cut out unless there is a loss of mains power.

 

A small mains powered drill will provide more power that its cordless equivalent of equal size this will be easier on the arms if used for a long period of time.  If you need to drill large holes in heavy masonry then there are mains drills that are far more powerful then any cordless drill in the marketplace today.

 

For more advice on what would be the most suitable drill for your needs you can always give the team at thesitebox.com a call.

Which Cordless Drill

by Ed 21. February 2012 04:44

With so many cordless drills on the market today it can be very confusing as to what model to buy. Hopefully I can give you a few pointers that will aid you in your decision making when purchasing a new cordless drill.

 

Firstly you need to decide what you will be using the drill for. If you need a cordless drill to just drill wood and screw in screws from time to time a 12V, 14.4V or an 18V Drill Driver would be sufficient. The higher the voltage the longer the drill would last on one charge, the higher the voltage the more powerful the drill would be but the higher the voltage the heavier the unit becomes.

 

If you require a general all-purpose drill for around the home then you would need to look at the Hammer Drills (also known as Combi Drills) here you would not want anything less than a 14.4V unit and realistically it would be worth buying an 18V unit. These drills are capable of drilling block and brick. If the drill will be in constant use or if you are needing to drill concrete then you would need to look at the 18V, 24V or even the 36V drills. The 24V and 36V units are every bit as powerful as a mains drill but these are large heavy units designed for industrial use.

 

Lastly if your requirements are purely for heavy duty use, drilling reinforced concrete or engineering bricks for long periods of time then you should look towards the SDS range of industrial cordless drills.

 

I hope that this helps a little in your decision making process, should you need any advice on choosing your cordless drill, you can always contact our team at thesitebox.com.

A Basic Guide to Drill Types

by Ed 17. February 2012 05:52

Now that we have covered drill bits, now can now look at the basic types of Drill that you can use with these drill bits.

 

First we have Hand Drills, these are not widely used today but you will find hand drills are still used by woodworking craftsmen.  The standard Hand Drill with a winding handle is best used with jobber drill bits and lip and spur wood bits. The Carpenters Brace also known as the Bit and Brace is normally used for auger bits and flat wood bits. The Carpenters Brace can be used with small bits but due to its size it is normally used for larger drill bits as it’s design provides more torque but it requires more space in which to be used.

 

Cordless Drills have taken over in the main from hand drills and come in a variety of voltages and sizes covering a wide range of applications. You have the Cordless Drill Drivers which will drill wood, metal and plastics and can also be used as a screwdriver these are available in voltages ranging from 12V through to 18V.

 

Cordless Hammer Drills (also known as Combi Drills) are general use drills.  Cordless Hammer Drills normally have 3 actions, standard rotary drilling, screw driver and hammer action. These are ideally suited to drilling into very hard masonry as they can not only rotate the drill bit but also provide a small hammer action to help the bit bite into the material. You will find this range of Cordless Drill is supplied in voltages from 14.4V through to 36V. The higher voltage machines are as powerful as a mains drill.  These are good all round machines and unless you need the features or a more specialist unit one of these will prove to be the most useful type to own. Be sure to switch the hammer action off when drilling into delicate or brittle materials otherwise it could cause damage.

 

SDS Cordless Drills are designed to use SDS drill bits.  Again, these drills can be as powerful as their mains powered counterparts. These are also available in voltages from 18V through 36V. An adaptor for the SDS Drill will allow it to use a non SDS drill bits. An SDS Drill will provide more twisting torque than a traditional drill due to the way the bits are held in the SDS chuck, because of this it is advised that you select an SDS Drill with a safety clutch to prevent injury to the user should the bit become stuck.

 

Mains powered Electric Drills are available in 110V and 240V models. The 110V drills are designed to be used with a transformer and are mainly used on building sites for safety. The standard Electric Drill is a rotary drill, which can be used to drill wood, metal and plastics. If the drill has variable torque and speed settings then it may be used as a screwdriver. In a workshop or in situations where the drill will always be used in the same place a mains powered drill is the better option as it does away with the issue of having a charged battery to hand, full power is always available. These are also available with Hammer actions with the same advantages as the cordless type mentioned above and are sometimes referred to as an Impact Drill.

 

An Angle Drill is a special tool, designed to get into tight spaces that a regular drill cannot. You hold it like a torch and the bit faces down at the end. While they are not able to deliver the same power as a regular drill they find lots of uses, especially when you consider that they can be easily used at arms length.

 

Lastly there is the specialist Diamond Core Drill. This type of drill is a rotary drill with a special clutch mechanism designed to be used with diamond core cutters. They have a high torque output but should the Diamond core bit become stuck in the material that is being cut the clutch will slip to prevent any damage to the user.

 

If you need advice on which drill is best suited to your needs, you can always get advice from thesitebox.com.

Diamond Drill Bits

by Ed 6. February 2012 11:51

With the current fashions of using tiles on walls a reliable method of drilling these hard materials is required. Fixing shelves, pictures and just about anything where you need to drill tiles could cause a problem with a standard tile drill because these can slip and skip across the surface of the tiles leaving unsightly marks. One of the greatest advances in tile drilling is the diamond drill bit.

 

These drill bits have tips coated in crushed industrial diamond. They work like a mini core cutter. The diamond drill bits will drill through almost any type of tile, giving a clean and smooth hole.

 

You will find with some harder tiles you will need to use water with the diamond drill bit to cut down on the heat generated, similar to using a diamond tipped blade in a tile-cutting machine.

 

Diamond drill bits can be used in most rotary drills, mains or cordless.  You should ensure that your drill is NOT set to its hammer mode when drilling tiles, as this will shatter the tile.

SDS Drill Bits

by Ed 6. February 2012 04:13

SDS stands for Special Direct System, this was developed by Bosch in 1975. SDS drills do not have a spinning chuck like the standard drill, instead it’s the SDS bit only that moves increasing the power on the drill bit its self.

There are various types of SDS drill bits and here we will explain the differences to aid you in your choice of SDS drill bit.

Firstly you have the SDS bit and the SDS plus bit, these are very similar. The SDS drill bit has 2 grooves where the SDS plus drill bit has 4 grooves 2 of which are open and 2 are closed. The reason that SDS plus bits have 4 grooves is too allow for the higher torque of modern SDS drills.

SDS and SDS plus drill bits have a 10mm shank and the depth the drill bit is inserted into the chuck of a SDS drill by 40 mm. SDS drill bits are supplied in 5mm to 25mm diameters, this type of drill bit will drill most masonry and building materials.

Next we have the SDS Max bit, the SDS max bit has a larger diameter shaft. The shank of this type of drill bit is 18mm and it has 3 open grooves. The depth of insertions is 90mm. The SDS Max tool delivers much higher torque than the standard SDS drill. Drill bits start at 12mm and go up to 40mm in diameter.

The SDS Max drills are designed for industrial drilling and are normally used where the drill is in use all day everyday but these are much heavier units. SDS Max drill bits cannot be used in standard SDS drills and vice versa. You can fit an adaptor to an SDS Max drill that enables the use of a standard SDS bit.

There are a couple of other SDS drill bits. The first is the SDS Top, this has 4 grooves and has a 14 mm shank. There are also Spline Drive drill bits. These are both specialist drills and are not stocked at thesitebox.com.

Specialist wood drill bits

by Ed 25. January 2012 11:25

Here we will cover the more specialist wood drill bits. Many of these drill bits are more like cutters, they can drill holes but can also be used to cut wood in various ways. I am going to cover here the countersink wood drill bit, the hinge cutter, plug cutter, router drill bit, multi head drill bits and the expansive wood drill bit.

 

The counter sunk head wood drill bit, also known as a rose cutter, is designed to drill countersunk holes when the screw head is to be flush with the surface of the wood.

 

Hinge cutters have a large head to drill a shallow hole into chipboard or MDF. These are used to drill standard size holes when mounting disk types hinges fitted to cupboard doors.

 

Plug cutters will cut a wooden plug from the wood, creating a recess. Once the wood plug has been cut from the timber, the fixing is fitted and fixed within the recess and the wooden plug is replaced over the top of the fixing to conceal it.

 

Router drill bits are designed to be used like a router cutter or drill bit. This type of bit has a sharpened spiral shaft and is generally used on thin timber.  The bit is drilled into the wood and then guided around the wood to cut out the shape required. These can be useful but you would get better results using a true router bit, which we will cover another time.

 

Multi head drill bits are designed to drill larger size holes but also they are used as a cutter which can be moved around the surface of the wood to cut channels and they will also cut mortise holes. The multi headed drill bits are used by tradesmen who are installing all manner of things when working on site and they need a one thing does all type of drill bit.

 

Lastly, the expansive drill bit has an adjustable width head and works very much like a flat wood drill. The head is adjusted by moving one side in or out to the required size.

Wood Drill Bits

by Ed 25. January 2012 10:11

There are a few basic drill bits for drilling wood, these are the augur bit, flat bit, jobber drill bit, lip and spur bit. Then there are other more specialized wood drill bits and these are countersunk bits, hinge cutters, plug cutters and the router drill bit. Here I shall give a quick guide to wood drill bits and cover the more specialized bits in another article.

 

The Auger Bit, this type of bit is used for drilling larger holes into and though wood. Due to its design it is less likely to rock about when drilling deeper holes. Supplied in long or short styles, the short auger is used for drilling shallow holes into wood and can be used to drill though wood up to 75mm (3”). The long auger bit is designed for drilling though much thicker wood such as timber beams, you can also get extension rods for these type of drill bits so if you need a deeper hole than the length of the auger bit the extension can then be added.

 

Flat bits are designed for drilling thinner types of materials, these will drill through thicker materials but due to the shape of the head on a flat bit you can find these wobble about when used in hand held power tools. Flat bits are suitable for drilling holes from around 8mm up to 40mm in diameter. You can also use an extension rod on a flat bit but realistically, should you wish to drill holes in thicker timber, the auger bit would be a better drill bit to use.

 

Lip and spur wood drill bits are designed for the everyday drilling of wood. The lip and spur bit has a sharp tip and sharp edges to help centralize the drill bit and give a clean cut. This type of drill bit will drill holes from 3mm to 13mm and can be used in hand drills or power drills.

Diamond Core Cutters – Drilling Large Holes into Masonry

by Ed 18. January 2012 07:12

Well, we have looked at drilling into masonry with standard masonry drill bits in an earlier post but what if you need to drill or cut a much larger hole in masonry? If, for example, you need to install an extractor fan in the wall, a masonry drill bit will not drill a large enough hole. This is where the diamond core cutter is required. The diamond core cutter is a hole saw built for cutting into masonry, the metal cylinder of the cutter has industrial diamond particles laser welded to the front edge. The cutter itself is attached to the drill with an arbor.

 

The diamond core cutter should never be used in a standard drill, most aren’t able to cope with the stresses generated when cutting such a large hole, the larger the hole the greater the strain.  A powerful drill is required otherwise you could just burn your drill out. Also the drill should have a clutch system. A clutch system will protect the user from injury in the event that the cutter snatches or suddenly stops, if that happens you could end up with a broken wrist!!! There are power drills specially designed for use with diamond core cutters, these are known as Diamond Core Drills.

 

There are two types of diamond core cutters, wet and dry. The dry type can be use to cut through softer building materials such as brick but if you need to cut through harder materials such has concrete then you would need to use a wet diamond core cutter.  The wet type should be used with running water pumped to the cutting surface and the face of the cutter. If you use a wet cutter dry then it wont last very long and can easily grind to a halt with the heat that is generated. The water will cool, lubricate and help carry any dust and particles away.

 

The diamond core cutter will cut large holes through masonry and in the right drill you can use core cutters up to about 150mm in diameter. The same style of cutter is used in industrial machines to bore massive holes.

 

Don’t forget to put safety first if using a diamond core cutter. Use a suitable drill, water if needed and safety goggles are a must.  Oh and make sure you are not drilling into something critical like a water pipe or electrical cable!! There’s only likely to be one thing broken if you don't take care and that’s you!!!